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MACH 500 BABY DIAPER MACHINE |
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MACH 500 Baby diaper machine by Diatec is designed for the production of premium quality baby diapers.
Main features of MACH 500:
Compact design for a constantly under control process
- The process has been particularly studied to minimize the distance between the unwinder stations and the material application point on the machine.
- From the end of the core formation till the final cut the machine length is just 12 mt.
Servo motors technology
- Ensures a fast and correct tension control of the raw materials.
- Drastically reduces the change over time.
- Enlarges the number of sizes potentially available.
- Reduces maintenance/substitution on mechanical components.
User-friendly operation
- A main full-colour touch-screen control panel is provided, for a precise management of all machine operation phases (start-up, shut-down, setup) and for production data collection (throughput, efficiency, shifts, etc.).
- Every unit is placed in such a way to simplify material handling, maintenance and process overview and control. |
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| Disc Mill |
MACH 500 |
Double Drum
Former |
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EQUIPMENTS AND SERVICES AVAILABLE ON DEMAND: |
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STANDARD EQUIPMENT
- CELLULOSE ROLLS HOLDER
- COMPACT DISC MILL WITH DOUBLE INLET
- DRUM FORMER 3-D OR FLAT, CONTINUOUS OR DISCRETE
- SECOND DRUM FORMER
- CORE PROCESSING
- TAKE AWAY DRUM
- PAD WRAPPING SYSTEM
- S.A.P. APPLICATION
- PAD CUTTER
- BACKSHEET UNWINDER WITH ONLINE LAMINATION AND REGISTERING CONTROL
- LEG ELASTICS UNWINDER
- ACQUISITION LAYER UNWINDER WITH CUT AND SLIP UNIT
- ELASTIC WAIST BAND UNWINDER WITH DISC APPLICATOR
- FRONTAL TAPE UNWINDER WITH ONLINE LAMINATION AND REGISTERING CONTROL
- TOPSHEET (NON WOVEN AND LEG CUFFS) UNWINDER
- CUFFS ELASTICS UNWINDER
- LEG CUFFS CREATION SYSTEM WITH THERMOSEALING
- TAPE TABS APPLICATOR
- THREE ROLLS PRESS/PULLING UNIT
- LEG SHAPING UNIT WITH ROTARY DIE
- LONGITUDINAL FOLDER
- FINAL CUT UNIT
- REJECT SYSTEM
- BIFOLDING UNIT
- HOT MELT SYSTEM
- TOP QUALITY PARTS
- SPARE PARTS KIT
- MANUALS, DRAWINGS AND SOFTWARE
ACCESSORIES
- ROTARY FILTER WITH CARTRIDGE STAGE
- ADDITIONAL SIZE CHANGE KITS
- HORIZONTAL STACKER
- MANUAL EXIT FOR STACKER
- PACKING MACHINE
- CARTONING MACHINE
- SOUNDPROOF CABIN
- VISION DEVICE SYSTEM WITH LINE SCAN CAMERA
- ULTRASONIC SEALING
- WETNESS INDICATOR
- METAL DETECTOR
- LOTION APPLICATION SYSTEM
- SANYPRINT KIT FOR FLEXOGRAPHIC PRINTING ON BACKSHEET
- GLUE VISION SYSTEM
- MATERIAL HANDLING UNITS
SERVICES
- INSTALLATION AND START UP SERVICE
- CUSTOM LAYOUT
- TRAINING ON SITE AND IN DIATEC
- ON LINE TECHNICAL ASSISTANCE
- PRODUCTION TECHNICAL SUPPORT
- THERMOGRAPHIC INFRARED ANALYSIS REPORTING
- ON LINE UPGRADES |
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TECHNICAL CHARACTERISTICS |
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| Linear web speed |
250 m/min |
| Production speed |
up to 500 pieces/min |
| Efficiency (**) |
over 85% |
| Waste (**) |
less than 3% |
| Required crew |
2 persons (1 operator, 1 auxiliary, packaging and material handling personnel not included) |
| Overall machine dimensions (excluding fans/filter, L x W x H) |
22.000 x 7.000 x 2.700 mm |
| Weight (*) |
45.000 ÷ 55.000 kg |
| Required power supply (*) |
240 ÷ 300 kW |
| Power supply |
400 Vac, 50 Hz 3-phase (other supplies on request) |
| Colour |
RAL 1013 (other colours on request) |
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The machine is designed in compliance with CE safety standards
(*) Depending on machine configuration
(**) Depending on product composition |
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