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MACH E2 BABY DIAPER MACHINE |
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MACH E2 Baby diaper machine is the ultimate solution of Diatec which answer a call for more comfortable, thinner and highly elasticized products as well as innovation and increased operating efficiency.
Main features of MACH E2:
“0” waste Front and Back ears
- Designed to facilitate the use of expensive and elasticized raw material the proposed systems are able to meet top speed requirements and allowing to achieve high product savings. The multiple choice of Diatec goes from the traditional rectangular shape of the ears to the most sophisticated “0” trip asymmetrical ears.
Compact design for a constantly under control process
- The process has been particularly studied to minimize the distance between the un-winder stations and the material application point on the machine.
- From the end of the core formation till the final cut the machine length is just 12 mt.
Servo motors technology
- Ensures a fast and correct tension control of the raw materials.
- Drastically reduces the change over time.
- Enlarges the number of sizes potentially available.
- Reduces maintenance/substitution on mechanical components.
User-friendly operation
- A main full-colour touch-screen control panel is provided, for a precise management of all machine operation phases (start-up, shut-down, setup)and for production data collection (throughput, efficiency, shifts, etc.).
- Every unit is placed in such a way to simplify material handling, maintenance and process overview and control. |
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| COMPACT DISC MILL |
FRONT AND BACK EARS |
BACK EARS APPLICATOR |
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EQUIPMENTS AND SERVICES AVAILABLE ON DEMAND: |
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STANDARD EQUIPMENT
- CELLULOSE ROLL HOLDER
- COMPACT DISC MILL WITH DOUBLE INLET
- DRUM FORMER FOR 2-D OR 3-D CONTINUOUS OR DISCRETE CORE
- SECOND DRUM FORMER
- CORE PROCESSING SYSTEM
- TAKE AWAY DRUM
- PAD WRAPPING SYSTEM
- S.A.P. APPLICATOR
- CORE CUTTING SYSTEM
- BACKSHEET UNWINDER WITH ONLINE LAMINATION AND REGISTERING CONTROL
- LEG ELASTICS UNWINDER
- ACQUISITION LAYER UNWINDER WITH CUT AND SLIP UNIT
- ELASTIC WAIST BAND UNWINDER WITH DISC APPLICATOR
- FRONTAL TAPE UNWINDER WITH ONLINE LAMINATION AND REGISTERING CONTROL
- TOPSHEET (NON WOVEN AND LEG CUFFS) UNWINDER
- CUFF ELASTICS UNWINDER
- LEG CUFF CREATION SYSTEM WITH THERMOSEALING
- FRONT EARS APPLICATION MODULE
- BACK EARS APPLICATION MODULE WITH REDUCED TRIM OR ZERO-TRIM
- THREE ROLLS PRESS/PULLING UNIT
- LONGITUDINAL FOLDER
- FINAL CUT UNIT
- REJECT SYSTEM
- BIFOLDING UNIT
- HOT MELT SYSTEM
- TOP QUALITY PARTS
- SPARE PARTS KIT
- MANUALS, DRAWINGS AND SOFTWARE
ACCESSORIES
- ROTARY FILTER WITH SECOND STADIUM (CARTRIDGE STAGE)
- ADDITIONAL SIZE CHANGE KIT
- HORIZONTAL STACKER
- MANUAL EXIT FOR STACKER
- PACKING MACHINE
- CARTONING MACHINE
- TAPE TABS APPLICATOR
- SOUND PROOF CABIN
- VISION DEVICE SYSTEM WITH LINE SCAN CAMERA
- ULTRASONIC SEALING
- WETNESS INDICATOR
- METAL DETECTOR
- LOTION APPLICATION SYSTEM
- SANYPRINT KIT FOR FLEXOGRAPHIC PRINTING ON BACKSHEET
- GLUE VISION SYSTEM
- MATERIAL HANDLING UNITS
SERVICES
- INSTALLATION AND START UP SERVICE
- CUSTOM LAYOUT
- TRAINING ON SITE AND IN DIATEC
- ON LINE TECHNICAL ASSISTANCE
- PRODUCTION TECHNICAL SUPPORT
- THERMOGRAPHIC INFRARED ANALYSIS REPORTING
- SOFTWARE ON LINE UPGRADES
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TECHNICAL CHARACTERISTICS |
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| Linear web speed |
250 m/min |
| Production speed |
up to 500 pieces/min |
| Efficiency (**) |
over 85% |
| Waste (**) |
less than 3% |
| Required crew |
2 persons (1 operator, 1 auxiliary, packaging and material handling personnel not included) |
| Overall machine dimensions (excluding fans/filter, L x W x H) |
22.000 x 7.000 x 2.700 mm |
| Weight (*) |
50.000 ÷ 58.000 kg |
| Required power supply (*) |
240 ÷ 300 kW |
| Power supply |
400 Vac, 50 Hz 3-phase (other supplies on request) |
| Colour |
RAL 1013 (other colours on request) |
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The machine is designed in compliance with CE safety standards
(*) Depending on machine configuration
(**) Depending on product composition |
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